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The Engineeringity

 Plastics are inexpensive and durable as a result levels of plastic production by humans are high. However the chemical structure of most plastics renders them too resistant to many natural processes of degradation and as a result, they are slow to degrade together these two factors have led to a high prominence of plastic pollution in the environment millions of animals are killed by plastic every year. But there are many ways we can reduce plastic pollution by converting waste plastic into a helpful resource.

Plastic waste | Plastic Pyrolysis


Chemical Conversion of Plastic Waste into Fuel

We are going to see how plastic is turned into fuel. Imagine a world where a Gigantic of plastic waste can be converted into useful resources again and used for other purposes. Chemical recycling is an attractive way to reduce the explosive growth of plastic waste and disposal problems. We know plastic is just crude oil that has been proposed in different ways and with pyrolysis we can reverse this process.

What is Plastic Pyrolysis?

Plastic pyrolysis is a very effective process where plastic is exposed to high temperatures in an oxygen-free environment. Pyro means heat and lysis means breakdown at any given temperature the molecule is in the vibrating stage this is called molecular vibration.

The frequency at which molecules vibrates is directly proportional to the temperature of molecules during pyrolysis the molecules are subjected to very high temperatures leading to very high molecular vibrations at this high molecular vibration every molecule in the object is stretched and shaken to such an extent that molecules start breaking down into smaller molecules this is Pyrolysis. 

Plastic is hard to break down, and we must add a catalyst to help break the chemical bonds. A Catalyst is a substance that speeds up a chemical reaction but is not consumed by the reaction and mostly Fly ashes obtained from coal combustion or zeolite etc is used as the catalyst. 

Finally, waste plastic is converted into approximately 80% oil 15% gas, and 5% carbon black or Ash. Let's have a look into how plastic is actually converted into a useful resource there are many steps involved in the plastic pyrolysis process but we are simply going to see 5 simple steps.

Process of Plastic Pyrolysis

Steps in Plastic Pyrolysis | Fuel

Waste plastic to pretreatment process, spreader, pyrolysis, condensation, and refining. Waste plastic is first sent into a pretreatment process that removes any foreign matter and then sent into a plastic shredder is a machine used to cut the plastic into smaller pieces the smaller pieces of plastic are then sent into a densifier that comprises the smaller plastic pieces into a dense material to facilitate easy and storage or handling then they are sent into what chamber where the pyrolysis of plastic takes place. 

The plastic is heated approve 450-degree centigrade in the presence of the catalyst and in the absence of oxygen. The plastic is slowly melted and converted into a gas-gaseous state then the gas is sent into a condenser then the condensation takes place. 

Condensation means the conversion of a vapor or gas to a liquid then it is sent into an oil refinery chamber. Finally, plastic waste is refined into approximately 80% oil 15% cash 5% carbon black, or Ash. This oil is used as heating material and sold to cement glass-ceramic electric power factories, etc. 

And also used in heavy oil generators for electricity generation and it is a deep process into diesel oil with a distillation plant the final oil can be used in truck tractors and many more. 15% gas is recycled into the furnace to heat the reactor instead of using coal, wood, oil, etc and the remaining carbon black is used as slag for construction and also used as a replacement for coal.

Some drawbacks and advantages of plastic pyrolysis

Drawbacks

Pyrolysis is an energy-consuming process more energy has to be put in to treat the waste that can actually be recovered pyrolysis of plastic can never be sustainable etc.

Advantages of plastic pyrolysis

It reduces the waste going into landfills and greenhouse gases and reduces the risk of water pollution it creates new jobs for lower-income people based on the quantity of waste generated in the region and extra which in town provides public health benefits through waste cleanup and extra and this is how waste plastic is turned into a usable resource by using waste pyrolysis.

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 Long back ago in 1921 a sharecrop in Rigby Idaho a Mormon family the Farnsworth’s recently moved in. Teenage son Philo was expected to follow in his father's footsteps and become a farmer but he has other ideas.

Inventor of Television | 13 year old boy


Philo Farnsworth grows up at a time when you have these great lone inventors who were conquering the world at Thomas Edison and Alexander Graham Bell and they become his heroes it was filled with nervous energy and he was always tinkering and trying to invent things and chance discovery in the farm attic is about to change his life.

Radio

A collection of books and magazines dedicated to scientific advancements like radio the Miracle of sound transported through the air. The radio was very popular back then it was just a brand new adventure finally we are sending through the air but Philo’s books also talked about the next great challenge a new type of radio that can beam pictures as well as sounds many great inventors tried and failed but on this farm in Idaho Philo is about to see a way of making it happen. 

The Idea of Moving pictures

Philo had a two-horse team and the disc carl’s behind him as he’s plowing he finishes and looks behind and that's when it seems that there are lines across the field. Philo sees something in the lines of Earth, the possibility of slicing an image into two parallel rows and the point of light scanning the Rows line by line if it moves faster it could make pictures even moving pictures.

image tracing on field

But how can one trick the speed of light to create a picture? In Britain, a Scottish inventor thinks he has the answer his name was John Logie Baird. His solution was a mechanical spinning disc pierced with a sequence of holes each below the next. Beams of light pass through the hole and the lens focuses them on a subject in a darkened room. The light reflecting from the subject is received by photocells which translate it into electrical current transmitted by radio waves a radio receiver turns waves back into electrical current and Feeds it to a Neon lamp a second disk spinning at precisely the same speed then projects the light reassembling the image.

Logi Bairds mechanical TV was elegantly simple it produced fairly crude pictures it was a brilliant invention but wasn’t practically implemented on a large scale. The mechanical disc made the sets too large and they move too slowly to create a sharp image. But Philo thinks he found a better solution in the pages of scientific journals, electrons subatomic so small they can move back and forth tens of thousands of times per second if he can find a way to control them. He realized and understood that electrons would be faster enough to do it one line at a time and that the human eye would see as one picture.

Explaining the Idea of how T.V. could run

He was desperate to tell someone about this idea so one day he sketches it out for his science teacher. Mr.Tollman shows what Philo calls an image dissector. Light enters through a lens it’s converted into electrons which pass through a vacuum and then it turned into electronic signals that can be beamed out wide like a radio signal but this signal recreates the original image. 

Line by line it was the world's first electronic TV camera and his teacher was blown away he couldn't believe that a 14-year-old could conceive these ideas and not alone understand them. Tollman looked at it and said it just might work and that was really all encouragement he needed. 

Philo Farnsworth holds the key to one of the most valuable inventions of the 20th century and it's about to make him a target for jealous arrivals determined to steal his ideas.

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