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The Engineeringity

 Drum brakes are a braking system commonly used in cars, trucks, vans, and buses. They consist of a cylindrical drum, which rotates with the wheel, and brake shoes, which press against the inside of the drum to slow the vehicle down. Drum brakes have been used in vehicles for decades and are known for their durability and reliability. They are also relatively easy to maintain and can be serviced by most mechanics.

One of the main benefits of drum brakes is their compact design, which makes them a good option for vehicles with limited space for braking components. They are also relatively inexpensive to manufacture and install, making them a cost-effective option for many vehicles.

What are a Drum Brake and its material?

A drum brake is a type of braking system that uses brake shoes to press against the inner surface of a brake drum to slow or stop a vehicle. The brake shoes are typically made of the friction material and are housed within a brake drum, which is typically made of cast iron or aluminum.

Brake drums | Brake Pad | Brake shoe | Drum brake components | Drum brake maintenance | replacement

When the driver applies pressure to the brake pedal, a brake master cylinder converts the force into hydraulic pressure, which is then sent through brake lines to the brake drums. Inside the brake drums, brake shoes are pressed against the inner surface of the drums by brake pistons, creating friction that slows or stops the vehicle.

The brake shoes are typically held in place by a brake drum, which is attached to the wheel hub. As the brake shoes press against the drum, the friction between the shoes and the drum causes the wheel to slow down. The brake drum also serves as a heat sink, dissipating the heat generated by the friction between the brake shoes and the drum.

Drum brakes are typically used on the rear wheels of vehicles, as they are cheaper to manufacture and less complex than disc brakes, which are typically used on the front wheels. However, drum brakes are less efficient than disc brakes and can be less effective in stopping a vehicle in wet or slippery conditions.

Components of Drum Brakes and their working

Brake shoes: These are the friction pads that press against the brake drum to slow down or stop the vehicle.

Brake drum: This is the cylindrical component that the brake shoes press against to slow down or stop the vehicle.

Wheel cylinder: This is the component that pushes the brake shoes against the brake drum when the brake pedal is pressed.

Return springs: These springs push the brake shoes back to their original position when the brake pedal is released.

Adjusting mechanism: This is used to adjust the distance between the brake shoes and the brake drum.

Hardware: This includes the mounting hardware and fasteners that hold the brake assembly in place.

Functioning of Brake Drum:

When the brake pedal is pressed, brake fluid is sent through the brake lines to the wheel cylinder. This causes the piston in the wheel cylinder to push the brake shoes against the brake drum. The friction between the brake shoes and the brake drum slows down or stops the vehicle. The return springs push the brake shoes back to their original position when the brake pedal is released. The adjusting mechanism is used to ensure that the brake shoes are the correct distance away from the brake drum.

How to Tell if Your Drum Brakes Need Replacement

Several signs indicate your drum brakes may need replacement. Here are some of the most common indications that your drum brakes need attention:

Reduced braking power: If you notice that your brakes are not working as effectively as they used to, it may be time to replace the drums.

Grinding or squealing noise: If you hear a grinding or squealing noise when you apply the brakes, this could be a sign that the drums are worn and need to be replaced.

Vibration or pulsation: If you feel a vibration or pulsation in the brake pedal when you brake, this could be a sign that the drums are out of round or have excessive wear.

Pulling to one side: If your vehicle pulls to one side when you brake, this could indicate that the drums are unevenly worn and need to be replaced.

Warning light: If your vehicle's brake warning light comes on, it could indicate that there is an issue with the drum brakes.

Scraping or dragging sound: If you hear a scraping or dragging sound when you are driving, it could be a sign that the drums are worn and need to be replaced.

If you notice any of these signs, it is important to have your drum brakes inspected by a professional mechanic as soon as possible. In most cases, drum brakes need to be replaced when they have worn out or have been damaged.

Why Drum Brakes are used?

Drum brakes are used for a variety of reasons, including:

Cost: Drum brakes are generally less expensive to manufacture and install than disc brakes, making them a cost-effective option for many vehicles.

Durability: Drum brakes are known for their durability and can withstand heavy use and harsh conditions.

Space-saving design: Drum brakes are compact in design, making them a good option for vehicles with limited space for braking components.

Easy maintenance: Drum brakes are relatively easy to maintain and can be serviced by most mechanics.

Versatility: Drum brakes can be used in a wide range of vehicles, including cars, trucks, vans, and buses.

Reliability: Drum brakes are known for their reliability and can last for many years with proper maintenance.

Traditional use: Drum brakes have been used in vehicles for decades, and many manufacturers continue to use them in their vehicles as they are a proven technology.

Better heat dissipation: Drum brakes can dissipate heat better than disc brakes, which makes them ideal for vehicles that are driven for long periods or for heavy-duty use.

However, drum brakes can be less efficient than disc brakes in terms of stopping power, especially in wet or muddy conditions. They tend to generate more heat than disc brakes which can lead to brake fade if the vehicle is driven for long periods or for heavy-duty use.

Overall, drum brakes are a proven technology that is widely used in vehicles for their cost-effectiveness, durability, and reliability.

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 Solar energy systems are a clean and renewable energy source that can significantly reduce a building's carbon footprint and energy costs. Solar panels absorb sunlight and convert it into electricity that can be used to power a building. The electricity generated by solar panels is clean, meaning it doesn't produce any harmful emissions or pollutants that contribute to climate change. They are also relatively easy to install and maintain, making them a popular choice for both residential and commercial buildings.

Solar Energy | Renewable energy | Solar panels | Solar cells | Solar power | Off-grid solar systems

Being a clean energy source, solar energy systems can also significantly reduce a building's energy costs. Solar panels can generate electricity at a lower cost than traditional fossil fuel sources, which can save the building owner money on their monthly energy bills.

Types of Solar Energy Systems

There are two main types of solar energy systems: 

Photovoltaic (PV) systems: PV systems use solar panels to convert sunlight into electricity, which can be used to power homes and businesses. They are made up of solar panels, an inverter, and a battery. Solar panels are made up of photovoltaic cells that convert sunlight into electricity. The inverter converts the direct current (DC) electricity produced by the panels into alternating current (AC) electricity, which is what is used in buildings. The battery stores excess electricity for use during times when the sun is not shining.

Thermal systems: Thermal systems use the sun's energy to heat water or air for use in buildings. They use solar collectors to absorb the sun's energy and transfer it to a fluid, such as water or air. The heated fluid is then used to heat water or air for use in buildings. There are two main types of thermal systems: active systems and passive systems. Active systems use pumps or fans to circulate the heated fluid, while passive systems rely on natural circulation.

So in this, we will be looking at PV Systems further.

How does Solar Power System Work?

A solar energy system is a system that uses solar panels to convert sunlight into electricity. Solar energy is converted into electricity through the use of solar panels. Solar panels are made of photovoltaic cells, which are made of semiconductors like silicon. When sunlight hits the cells, it excites the electrons in the semiconductor material and causes them to flow, creating an electric current.

This electric current is then sent through an inverter, which converts the direct current (DC) produced by the solar panels into alternating current (AC), which is the type of electricity used in homes and businesses. The AC electricity is then sent to a meter, which measures how much electricity is being produced, and is then sent to a power panel, which distributes the electricity throughout the building.

The size of a solar energy system depends on the electricity needs of the building and the amount of sunlight the location receives. A larger system with more solar panels will be able to generate more electricity, while a smaller system will generate less.

Some solar energy systems also include storage systems, such as batteries, which allow excess electricity to be stored for use when the sun is not shining. This allows for a more stable and reliable source of electricity.

The solar panel system is connected to the grid and can either provide electricity to the home or business or send excess electricity back to the grid for others to use. This means that when the sun is shining and the solar panels are generating electricity, the home or business will use that electricity before drawing from the grid. When the sun is not shining, or when the solar panels are not producing enough electricity, the home or business will draw electricity from the grid.

What is Net metering?

If the solar panels are producing more electricity than the building is using, the excess electricity can be sent back to the grid for others to use. This process is known as net metering and can result in credits on the building's electricity bill. 

Net metering is a system that allows solar panel owners to sell excess electricity generated by their panels back to the grid. This is done through a special meter that measures the amount of electricity a solar panel system produces and the amount of electricity it uses. If the solar panel system generates more electricity than it uses, the excess electricity is sent back to the grid, and the building owner is credited for the excess electricity. If the solar panel system uses more electricity than it generates, the building owner is charged for the difference.

Net metering helps to encourage the adoption of solar panel systems by providing a financial incentive for building owners to switch to solar.

Components of Solar system

1. Photovoltaic panels: These are the main component of a solar plant and are responsible for converting sunlight into electricity. They are made up of silicon cells that produce a flow of electrons when exposed to sunlight, which is then converted into usable electricity.

2. Solar Inverter: The inverter converts the direct current (DC) electricity generated by the photovoltaic panels into alternating current (AC) electricity, which is the type of electricity that is used in homes and businesses.

3. Battery bank: The battery bank stores the excess electricity generated by the photovoltaic panels for use when the sun is not shining. This allows the solar energy system to continue to generate electricity even during times when the sun is not shining or when the electricity demand is higher than the panels can produce.

4. Charge controller: The charge controller regulates the flow of electricity from the photovoltaic panels to the battery bank to ensure that the batteries are not overcharged or damaged.

5. Monitoring system: A monitoring system is used to track the performance of the solar energy system and ensure that it is operating at optimal efficiency. This system typically includes sensors and meters that measure things like panel output, battery charge levels, and system performance.

6. Mounting system: The mounting system is used to secure the photovoltaic panels in place, typically on the roof or on a ground-mounted structure. This system may include brackets, rails, and other components to ensure that the panels are securely attached and able to withstand wind and other environmental conditions.

7. Electrical components: This includes wiring, switchgear, and other electrical components that are used to safely transmit and distribute the electricity generated by the solar plant.

8. Transmission and distribution systems: These are the systems that transport the electricity generated by the solar plant to the grid or to end users. This includes cables, transformers, and other electrical components.

9. Tracking systems: These systems are used to orient the solar panels towards the sun as it moves across the sky, increasing the efficiency of the solar plant.

10. Power conditioners: These devices help to stabilize the electricity generated by the solar panels and ensure that it is compatible with the grid

Three main types of Solar power systems:

Grid-tied solar power system: This type of system is connected to the electrical grid and uses solar panels to generate electricity, which is then fed back into the grid. This type of system does not require batteries for storage, as excess energy is sold back to the utility company.

Off-grid solar power system: This type of system is not connected to the electrical grid and relies solely on solar panels to generate electricity. This type of system requires batteries for energy storage, as it is not connected to the grid for backup power.

Hybrid solar power system: This type of system combines both grid-tied and off-grid systems, allowing for the use of both solar panels and backup power sources such as a generator. This type of system allows for more flexibility and can be useful in areas with unreliable or unstable grid power.

On-Grid Type

An on-grid solar power system is a type of solar power system that is connected to the traditional power grid. This means that the solar panels are connected to the grid through a bi-directional meter, which allows excess solar energy to be sold back to the grid. In an on-grid system, solar panels generate electricity that is used to power the home or business. Any excess solar energy is fed back into the grid and the homeowner or business owner is credited for the excess energy.

One of the main benefits of an on-grid solar power system is that it allows the user to take advantage of net metering, which allows them to sell excess electricity back to the grid at a credit to their utility bill. This can help offset the cost of the system and make it more financially viable for the user.

However, an on-grid solar power system does rely on the stability of the grid and may not be suitable for areas with unreliable power sources. It also requires a connection to the grid, which may not be possible in some remote locations.

Off-Grid Type 

An off-grid solar power system is a type of solar power system that is not connected to the traditional electrical grid. This means that the solar panels generate electricity and store it in batteries, which can then be used to power electrical appliances and devices.

Off-grid solar power systems are ideal for remote or isolated locations where the grid is not available, or in situations where the homeowner wants to become self-sufficient and produce their own electricity. They can be expensive to install initially, but they can provide significant cost savings in the long run as they do not require a connection to the grid and do not incur monthly electricity bills. They also offer the benefit of being able to operate independently of the grid, which can be useful in the event of power outages or natural disasters.

The main components of an off-grid solar power system include solar panels, a charge controller, batteries, and an inverter. The solar panels capture the energy from the sun and convert it into electricity, which is then stored in the batteries. The charge controller regulates the flow of electricity from the panels to the batteries to ensure they are charged properly. The inverter converts the stored DC electricity from the batteries into AC electricity, which is used to power appliances and devices in the home or building.

These systems require a larger initial investment but can be a cost-effective solution for those who live in areas with high energy costs or for those who want to reduce their carbon footprints.

Why On-Grid is more reliable than Off Grid

On-grid systems are advantageous because they do not require the use of a battery bank to store excess energy. This means that on-grid systems are generally less expensive and easier to maintain than off-grid systems. However, they do require a reliable connection to the grid and are not suitable for homes or businesses that are located in areas without a reliable power grid.

Hybrid Type of Solar

A hybrid solar power system combines traditional grid-tied solar power with a backup power source, such as a battery or generator. This type of system is designed to provide electricity to a home or business during periods of low solar radiation or when the PV panels are not generating enough power.

The hybrid system works by using the PV panels to generate electricity during the day, while the backup generator kicks in when the solar panels are not generating enough power or when the electricity demand is higher than the solar panels can produce. This allows for a more reliable and consistent power supply, especially during times of inclement weather or extended periods of low sunlight.

One advantage of a hybrid solar power system is that it can be easily scaled to meet the energy needs of a home or business. It can also be a more cost-effective option for those who are unable to install a full solar panel system due to roof orientation or other constraints.

Overall, a hybrid solar power system is a practical solution for those who want to reduce their reliance on fossil fuels and take advantage of the benefits of solar energy, while still having a reliable backup power source.

Solar energy systems have many benefits, including:

Cost savings: Solar energy systems can significantly reduce energy costs, especially in areas with high electricity rates or when paired with net metering programs.

Environmental benefits: Solar energy systems do not produce greenhouse gases or other pollutants, making them a clean energy source.

Reliability: Solar energy systems can provide electricity during power outages, making them a reliable energy source.

Easy maintenance: Solar energy systems require minimal maintenance, with most components having a lifespan of 20-30 years.

Overall, solar energy systems are a great way for buildings to reduce their carbon footprint and energy costs while also contributing to a more sustainable future.

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